They greatly simplify the organization of product storage. The proven models of automatic palletizers can significantly reduce costs and increase the amount of cargo to be packed. With their help, it is quite easy to form a pallet, which consists of several layers. The finished product has a compact and neat appearance and is protected from external automated palletizer factors.
Functional automatic palletizing machines perform both simple stacking of products and form multi-layer briquettes. They are high-performance machines. Thanks to them, it is possible to service several working lines at once, which helps to increase production volumes and speed up all operations. The presented model excludes the human factor, possible errors and inaccuracies. Moreover, all warehouse operations can be carried out without stopping at high speed. Many managers, due to the introduction of specialized equipment into operation, have significantly increased labor productivity.
What is a palletizer?
Specialized equipment for the formation of pallets. It is used to create multi-layer pallets. Finished products allow rational use of warehouse space. There are both semi-automatic and automatic models. The latter work without the participation of operators. The main advantage of a palletizer for pallets is the ability to stack and move pallets with heavy loads. On average, modern units perform from 10 to 20 cycles per minute.
The device and principle of operation of specialized equipment
stacker robotModern robotic technology with four or six axes of movement, a fence system and a control panel. The equipment can work with pallets made according to both American and European standards. Today you can buy a palletizer with a wide range of functions, for example, with the ability to quickly change the format of the stacked boxes, a modern interface for choosing the appropriate speed and other parameters.
Upgraded models of automatic palletizers at manufacturer’s price can be equipped with a specialized product feeding system and pallet exchange, video surveillance, wrapping and labeling systems, as well as the ability to increase the stacking height of boxes. Robotic equipment can also be connected to a central system and equipped with an internal troubleshooting modem.
The principle of operation of the palletizer is as follows: first, the product arrives at the conveyor area, then it is unpacked and accumulated. Further, after the accumulation, the products go to a special pallet, where they are neatly laid out. Fully laid products are moved for further packaging. The performance of each model depends on the functionality of the palletizer purchased.
No special maintenance of palletizers or palletizers is required. Typically, maintenance work is done once a year and includes inspecting moving parts for premature wear. In this case, specialized equipment must be kept clean.
Functionality
- Prompt formation of pallets.
- The ability to move a pallet with a heavy load.
- Neat wrapping of the pallet with goods along the entire height.
All this ensures fast and reliable packing of various types of cargo. When purchasing a palletizer at the manufacturer’s price, it is necessary to take into account the permissible wrapping height, lifting capacity and the diameter of the turntable. Modern robotic technology can also be equipped with a clamping platform, which improves the mechanical stability of the load and, as a result, ensures high quality packaging.
Advantages of a palletizing robot
- TM Collaborative Robots with LD Mobile Robot Serving several working lines at once is possible.
Impeccable quality. When working, the human factor is excluded, all kinds of errors are reduced to zero. - Multifunctionality. Modern palletizers, purchased at a favorable price, can work both in simple stacking mode and in the formation of multi-layer pallets.
- Ergonomics, compactness. The equipment is small. It can be easily positioned even in tight spaces.
- Safety and reliability. Special built-in sensors are used to limit the force during operation, thus protecting the product from possible damage.
- Autonomy. The integrated system allows work to be carried out in an automatic manner without the participation of operators. This makes it possible to work at high speed.